The Solution: Control and Metering offered
the Iso Flo 40 Bulk Bag Discharge system, utilizing an Isolation
Chamber to guarantee containing any emissions to 0.01 PPM
over an eight-hour period. A support base was custom designed
to allow integration on a new mezzanine that was being constructed
above the new charge tank. The TMA and Phthalic Anhydride
ingredients flow fairly well, however the Adipic acid can
set-up into a hard block. Control and Metering included
a Bag Squeezer as an integral component of the Bag discharger
to break up the set of the adipic acid bags.
The Iso Flo 40 discharger utilizes a Patented clamping arrangement
that allows for clamping the bulk bag outlet spout to the
down stream process thereby creating a closed discharge
system. The system supplied to this customer incorporated
pneumatic actuation of the clamping mechanism. The clamping
arrangement is enclosed in our isolation chamber, which
ensures that any ingredient that becomes airborne when the
bag outlet is unclamped and the bag removed, is drawn completely
out of the chamber. The chamber is maintained under a negative
pressure via a single connection to a dust collection system.
The combination of the Flo Super Clean and the isolation
chamber completely eliminates emissions into the atmosphere.
The Isolation Chamber utilizes a pair of openings with "letter
slots" in a gum rubber membrane for operator access.
The ingredients being discharged are supplied in either
lined or unlined bags. The clamping arrangement supplied
could be used for either type of bag.
The
adipic acid has a tendency to form into a solid block that
is impossible to get out of a bulk bag. A hydraulic bag
squeezer is integrated as part of our support frame that
allows the operator to squeeze the bag, thereby breaking
up the ingredient in the bag, as it is being placed into
the discharge hopper.