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products | Control & Metering | Bulk Bag Filler | Selection Guide
Bulk Bag Handling Systems and Solutions

Control and Metering manufactures bulk bag fillers and bulk bag dischargers.
Our equipment is ideally suited to difficult applications that require dust containment, precise weighing, maximum densification, and for handling ingredients that are hazardous, toxic, require sanitary handling, or are difficult flowing.

BULK BAG FILLING SELECTION GUIDE  

Principles of Bulk Bag Filling

Selection Guide

Filler Info Request Form


Control and Metering offers models A, A/V, B, C (Cobra) and CABR with a wide range of capabilities. To select the appropriate bulk bag filling machine, you need to identify the base model and then choose the options and accessories required for optimal operation. To select the base model you need to know the following:

1. What is the ingredient and its properties?

Generally, free-flowing, non-dusty granular products, with heavy bulk densities will produce a stable, well filled bag more readily than products which are fine, dusty and of light bulk densities.

If the ingredient is very poor flowing and tends to get lumpy, clogs, or interlocks (e.g.: barium carbonate, zinc oxide, wood chips, fiber, plastic scrap). Models C or C/ABR are appropriate machines because they provide tamping and densification features. However, if the ingredient is free flowing like sugar, salt, plastic pellets, or pebble lime, Model A is suitable because tamping and densification are not required. Model A/V offers some vibration for bags which need limited compacting. Model B suit ingredients which flow reasonably well but still have a tendency to bridge. There is some overlap in the model and ingredient match, as seen in the chart below.

Model A

     

Model,A/V

   

Model B

 

Model C (COBRA)

flow Category

1

2

3

4

example

granular salt, sugar, plastic pellets, pebble lime, PVC powder

flour, starch

adhesive: hydrated lime, TiO2, foundry sand, pigments
fluidizing:talcs, cement, fly ash

wood chips, fiber glass, plastic scrap

Ingredient Description

free flowing

medium flowing
tends to bridge

poor flowing
adhesive or easily fluidized

very poor flowing
tends to interlock


2. What are the characteristics of the bag being filled?

If the bag weight is under 2500 lbs, Models A, and B are recommended. If the bag weight exceeds 2500 lbs Model C, or C/ABR should be selected.

3. How tall is the bag being filled?

If the side seam is up to 55", then Models A, and B are possible selections. If the side seam height is taller, then Model C or C/ABR should be considered because tall bags need to be well densified to be safe and stable.

4. Does the filling machine have to weigh the bags?

Model A has no weighing capability, all the other Models do. Model A/V does offer weighing, but does not use the optimal hang weighing configuration employed in Model B and C. Model A/V has load cells under the filler legs.

5. Do the ingredient characteristics indicate tamping or densification to achieve a well filled bag?

Models B, C, and C/ABR have tamping and densification features. Model A does not. Model A/V employs a vibration grid table which delivers limited compacting.

7. Is automatic filled bag removal required?

The Model A/V and C/ABR all can incorporate automatic bag removal. The Models A and B utilize a fork lift/pallet truck for bag removal.

8. What is the budget?

Model A being a simpler filling machine would be least costly overall. Model A/V represents a low cost solution to ingredients which require some compacting, weighing and automatic bag removal.

Table 2 below should assist in making an appropriate selection.


FILLING MACHINE FEATURES

S= Standard feature O = optional feature N/A = not available

Model

A

A/V

B

C

C/ABR

C/ABR/CONV

CONSTRUCTION

           

mild steel (MS)

stainless steel (SS)
sanitary (SAN)

S

S
S

S
S
S

S
S
S

S
S
S

S
S
S

S

S

S

One piece frame free standing

S

S

N/A

N/A

N/A

N/A

Two piece frame free standing

N/A

N/A

S

S

S

S


BAG FILLING
Hang filled for proper stretching

S

S

S

S

S

S


WEIGHING (3 point load cells)

O

4 points

S

S

S

S


FILLING HEAD

           

For lined bags

O

S

S

S

S

S

For unlined bags

S

O

O

O

O

O

Dual Purpose, for lined/unlined

O

O

O

O

O

O


LINER INFLATION

           

Electric fan

O

O

O

S

S

S

Transvector

O

O

S

O

O

O


FIBC LOOP ATTACHMENT

           

Pneumatic Bag Stretch

O

S

N/A

N/A

N/A

N/A

Fixed arm

S

S

S

O

O

O

Adjustable trombones

O

O

O

S

S

S


OPERATOR PLATFORM

O

O

O

O

O

O


FIBC DENSIFICATION

           

Low frequency, high amplitude tamping

N/A

N/A

S

S

S

S

High frequency, low amplitude vibration

N/A

S

S

S

S

S


BAG HEIGHT ACCOMMODATION

         

Fixed

S

S

N/A

N/A

N/A

N/A

Lift by external means (±8")

O

N/A

O

N/A

N/A

N/A

Manual Rack and Pinion

N/A

N/A

O

N/A

N/A

N/A

Automatic Table level adjustment

N/A

N/A

N/A

S

S

S


SAFETY

           

Side panels

O

O

S

S

S

S

Front curtain

N/A

N/A

S

S

O

O

Trip bar

N/A

N/A

O

S

O

O


WEIGHING CONTROLLER

O

S

S

S

S

S


AUTOMATION

           

Auto loop release

O

O

O

O

O

O

Double Stacking Capability

N/A

N/A

N/A

N/A

O

O

Automatic pallet dispenser

O

O

N/A

N/A

O

O

Automatic slip sheet dispenser

O

O

N/A

N/A

O

O

Powered or gravity takeaway conveyors

O

O

N/A

N/A

O

O


The ingredient properties can then be identified in conditions close to the site parameters using appropriate bags, fill rates, etc. If testing is not possible, Control and Metering have a substantial body of data and experience to advise on the proper selection.

If one or more of the following conditions prevail, consult the factory.
1. The ingredient is explosive
2. The ingredient is lighter than 15 lbs per cu ft.
3. The customer plans to install an automated bulk bag handling system
4. The ingredient is toxic.

All machines are available in:

Standard Mild Steel MS
304 Stainless Steel SS
Consult for Sanitary construction

Sample Model Number:
Model C, constructed in stainless steel = C/SS
Model B, constructed in mild steel = B/MS
 
 
 
 
 
 
 
 
Please contact us for further information.

B & H Industrial Products, Inc.
PO Box 68004
Indianapolis, IN 46268
317.872.5806 | 317.875.5649 Fax

 
B & H Industrial Products, Inc. | PO Box 68004 | Indianapolis, IN 46268 | 317.872.5806 | 317.875.5649 Fax